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100 W-Class Air-Cooled PEMFC Stack Test Station : HYCUS TE1
Summary
High-precision evaluation system for ~100W-class closed-cathode air-cooled PEM fuel cell stacks
Designed for activation, performance, and durability testing under controlled conditions
Enables precise control of hydrogen supply and dynamic load conditions
Real-time monitoring of voltage, temperature, pressure, and flow parameters
Built-in nitrogen purge and advanced safety system with emergency shutdown
LabVIEW-based control software for automated and manual operation
100 W-Class Air-Cooled PEMFC Stack Test Station : HYCUS TE1
The Air-Cooled Fuel Cell Stack Test System is a compact, fully integrated evaluation platform designed for ~100W-class air-cooled PEM fuel cell stacks.
It enables precise control of key operating conditions including hydrogen flow, air supply, pressure, and applied current.
The system provides real-time measurement of critical parameters such as voltage, current, temperature, pressure, and flow rate.
Designed for comprehensive evaluation, it supports stack activation, performance analysis, and durability testing under controlled environments.
platform incorporates a multi-gas supply architecture (Hydrogen / Air / Nitrogen), allowing stable operation and accurate simulation of real operating conditions.
A membrane humidifier (Gas-to-Gas type) enables controlled humidification of supplied air while preventing moisture carryover into the stack.
Integrated electronic load capability allows dynamic load application for realistic performance evaluation.
LabVIEW-based control software provides both automated test sequences and manual operation, ensuring flexible and efficient testing.
The system includes built-in safety functions such as gas leak detection, abnormal condition monitoring, and emergency shutdown, ensuring safe operation in laboratory environments.
Technical Specifications
System Configuration
- System Size: ≤ 900 × 600 × 500 mm
- Power Supply: AC 220V, 60Hz
- Max Current: 2A
Electronic Load
- Capacity: 350 W
- Voltage / Current: 80V / 70A
- Configuration: External connection type
Air Supply Line
- Tube Size / Material: 1/2” SUS Tube
- Pressure Range: 0 ~ 0.5 bar.g
- Flow Rate: 0 ~ 200 SLPM (MFC)
- Humidification: Gas-to-Gas Membrane
- Humidifier
- Measurements:
Air flow rate
Stack inlet/outlet pressure & temperature
- Additional Feature:
Moisture separator to prevent water · droplet ingress
Hydrgoen Supply Line
- Tube Size / Material: 1/4” SUS Tube
- Pressure Range: 1 ± 0.2 bar.g
- Minimum Pressure: 0.5 bar.g
- Flow Rate: 0 ~ 50 SLPM (MFM)
- Measurements:
Hydrogen flow rate
Supply pressure
Contril & Data Acquisition
- Controller: Cortex-M4
- Analog Input: 8 channels
- Temperature Measurement:
- PWM Output: 4 channels
- Digital Output: 12 channels
- Communication:
TC: 4 channels
NTC: 4 channels
CAN (1 channel, 1 Mbps)
I2C (1 channel)
RS-485 (MFM/MFC)
Software
- LabVIEW-based monitoring and control system
- Manual / Automatic operation modes
- Real-time data acquisition and system control
Safety System
- Emergency stop (E-stop)
- Hydrogen leak detection sensor
- Abnormal condition protection:
- Communication failure detection
Pressure
Temperature
Stack voltage
Mechanical & Auxiliary Components
- Stack mounting fixture (5-cell graphite stack compatible)
- Cooling duct module
- Hydrogen purge valve module
- Gas connection ports (H₂ / Air / N₂)
- Cell voltage measurement harness
- Temperature sensors
- Laptop (control & monitoring)
Nitrogen Supply Line
- Tube Size / Material: 1/4” SUS Tube- Pressure Range: 1 ± 0.2 bar.g
- Pressure Range: ≤ 1 bar.g
- Flow Rate: 0 ~ 50 SLPM (MFC)
- Measurements: Nitrogen flow rate
- Function: Purge operation and reverse flow · prevention
Application areas
UAV Systems
Portable Power Systems
Mobile Backup Units
Remote Applications
Contact us
TerraLIX delivers customized fuel cell solutions backed by deep expertise in air-cooled systems and proven technical know-how. To explore how HYCUS TE1 can support your energy needs, please fill out the RFQ or contact form on this product page.
Key features
Compact System for Small-Scale Stack Evaluation
- Optimized for ~100W-class air-cooled PEM fuel cell stacks
- Compact and integrated structure suitable for laboratory environments
Precise Multi-Parameter Control
- Independent control of hydrogen, air, and nitrogen supply
- Adjustable operating conditions including pressure, flow rate, and load
- Controlled humidification using membrane humidifier (Gas-to-Gas)
Advanced Measurement & Monitoring
- Real-time monitoring of:
- Integrated data acquisition system for accurate performance analysis
Stack voltage and current
Cell-level voltage (multi-channel measurement)
Temperature (multi-point sensing)
Pressure & flow rate
Integrated Gas & Purge System
- Hydrogen and air supply lines with dedicated sensors
- Nitrogen purge system for:
- Check valve design to prevent reverse flow
Removal of residual gases
Stack conditioning and safety
Electronic Load Integration
- External electronic load connection for dynamic load control
- Supports activation, performance, and durability testing
Safety & Reliability Design
- Hydrogen leak detection sensor
- Automatic shutdown under abnormal conditions
- Monitoring of pressure, temperature, and voltage anomalies
- Safe system operation with controlled gas handling
User-Friendly Control System
- LabVIEW-based control and monitoring software
- Manual and automatic operation modes
- Real-time visualization and data logging capability
100W-Class Air-Cooled PEMFC Stack Test Station : HYCUS TE1
The Air-Cooled Fuel Cell Stack Test System is a compact, fully integrated evaluation platform designed for ~100W-class air-cooled PEM fuel cell stacks.
It enables precise control of key operating conditions including hydrogen flow, air supply, pressure, and applied current.
The system provides real-time measurement of critical parameters such as voltage, current, temperature, pressure, and flow rate.
Designed for comprehensive evaluation, it supports stack activation, performance analysis, and durability testing under controlled environments.
platform incorporates a multi-gas supply architecture (Hydrogen / Air / Nitrogen), allowing stable operation and accurate simulation of real operating conditions.
A membrane humidifier (Gas-to-Gas type) enables controlled humidification of supplied air while preventing moisture carryover into the stack.
Integrated electronic load capability allows dynamic load application for realistic performance evaluation.
LabVIEW-based control software provides both automated test sequences and manual operation, ensuring flexible and efficient testing.
The system includes built-in safety functions such as gas leak detection, abnormal condition monitoring, and emergency shutdown, ensuring safe operation in laboratory environments.
Technical Specifications
System Configuration
- System Size: ≤ 900 × 600 × 500 mm
- Power Supply: AC 220V, 60Hz
- Max Current: 2A
Electronic Load
- Capacity: 350 W
- Voltage / Current: 80V / 70A
- Configuration: External connection type
Air Supply Line
- Tube Size / Material: 1/2” SUS Tube
- Pressure Range: 0 ~ 0.5 bar.g
- Flow Rate: 0 ~ 200 SLPM (MFC)
- Humidification: Gas-to-Gas Membrane
- Humidifier
- Measurements:
Air flow rate
Stack inlet/outlet pressure & temperature
- Additional Feature:
Moisture separator to prevent water · droplet ingress
Hydrgoen Supply Line
- Tube Size / Material: 1/4” SUS Tube
- Pressure Range: 1 ± 0.2 bar.g
- Minimum Pressure: 0.5 bar.g
- Flow Rate: 0 ~ 50 SLPM (MFM)
- Measurements:
Hydrogen flow rate
Supply pressure
Contril & Data Acquisition
- Controller: Cortex-M4
- Analog Input: 8 channels
- Temperature Measurement:
- PWM Output: 4 channels
- Digital Output: 12 channels
- Communication:
TC: 4 channels
NTC: 4 channels
CAN (1 channel, 1 Mbps)
I2C (1 channel)
RS-485 (MFM/MFC)
Software
- LabVIEW-based monitoring and control system
- Manual / Automatic operation modes
- Real-time data acquisition and system control
Safety System
- Emergency stop (E-stop)
- Hydrogen leak detection sensor
- Abnormal condition protection:
- Communication failure detection
Pressure
Temperature
Stack voltage
Mechanical & Auxiliary Components
- Stack mounting fixture (5-cell graphite stack compatible)
- Cooling duct module
- Hydrogen purge valve module
- Gas connection ports (H₂ / Air / N₂)
- Cell voltage measurement harness
- Temperature sensors
- Laptop (control & monitoring)
Nitrogen Supply Line
- Tube Size / Material: 1/4” SUS Tube- Pressure Range: 1 ± 0.2 bar.g
- Pressure Range: ≤ 1 bar.g
- Flow Rate: 0 ~ 50 SLPM (MFC)
- Measurements: Nitrogen flow rate
- Function: Purge operation and reverse flow · prevention
Application areas
Portable Power Systems
Mobile Backup Units
Remote Applications
Contact us
TerraLIX delivers customized fuel cell solutions backed by deep expertise in air-cooled systems and proven technical know-how. To explore how HYCUS N can support your energy needs, please fill out the RFQ or contact form on this product page.
Key features
Compact System for Small-Scale Stack Evaluation
- Optimized for ~100W-class air-cooled PEM fuel cell stacks
- Compact and integrated structure suitable for laboratory environments
Precise Multi-Parameter Control
- Independent control of hydrogen, air, and nitrogen supply
- Adjustable operating conditions including pressure, flow rate, and load
- Controlled humidification using membrane humidifier (Gas-to-Gas)
Advanced Measurement & Monitoring
- Real-time monitoring of:
- Integrated data acquisition system for accurate performance analysis
Stack voltage and current
Cell-level voltage (multi-channel measurement)
Temperature (multi-point sensing)
Pressure & flow rate
Integrated Gas & Purge System
- Hydrogen and air supply lines with dedicated sensors
- Nitrogen purge system for:
- Check valve design to prevent reverse flow
Removal of residual gases
Stack conditioning and safety
Electronic Load Integration
- External electronic load connection for dynamic load control
- Supports activation, performance, and durability testing
Safety & Reliability Design
- Hydrogen leak detection sensor
- Automatic shutdown under abnormal conditions
- Monitoring of pressure, temperature, and voltage anomalies
- Safe system operation with controlled gas handling
User-Friendly Control System
- LabVIEW-based control and monitoring software
- Manual and automatic operation modes
- Real-time visualization and data logging capability
Contact Supplier
VISION / PHILOSOPHY
VISION / PHILOSOPHY
Make
What Truly
Matters.
Make
What Truly
Matters.
We create a more resilient and sustainable world through hydrogen power.
MISSION
MISSION
Power
What Cannot
Stop.
Power
What Cannot
Stop.
We deliver reliable, efficient, and sustainable power for the world’s most demanding missions.
WHAT WE DO
WHAT WE DO
Air-Cooled
Fuel Cell Power
for Mission-Critical
Applications.
Air-Cooled
Fuel Cell Power
for Mission-Critical
Applications.
We develop advanced air-cooled hydrogen fuel cell stacks, modules, and power systems enabling cleaner, more resilient power across air, field, and edge applications.
OUR APPROACH
We don’t compete with system builders —
We don’t compete with system builders —
We empower them.
We empower them.
TerraLIX is dedicated to delivering the world’s best closed-cathode air-cooled hydrogen fuel cell stacks. Whether you’re an OEM, system integrator, or solution provider, HYCUS gives you the performance, reliability, and engineering support to build your next-generation hydrogen system with confidence.
CEO
Tae-Young Kim
support@terralix.com
Tel.
+82-63-581-1633
Fax.
+82-63-581-1639
Address
56332) 28, Sinjaesaengeneoji-ro, Haseo-myeon,
Buan-gun, Jeollabuk-do, Republic of Korea
TerraLIX Co., LTD
CEO
Tae-Young Kim
support@terralix.com
Tel.
+82-63-581-1633
Fax.
+82-63-581-1639
Address
56332) 28, Sinjaesaengeneoji-ro, Haseo-myeon, Buan-gun, Jeollabuk-do, Republic of Korea
TerraLIX Co., LTD
CEO
Tae-Young Kim
support@terralix.com
Tel.
+82-63-581-1633
Fax.
+82-63-581-1639
Address
56332) 28, Sinjaesaengeneoji-ro, Haseo-myeon, Buan-gun, Jeollabuk-do, Republic of Korea
TerraLIX Co., LTD