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Advanced 2kW-Class Air-Cooled Fuel Cell Stack Test System
Summary
High-precision evaluation system for closed-cathode air-cooled PEM fuel cell stacks
Designed for activation, performance, and durability testing under controlled conditions
Supports both dry and humidified air operation environments
Integrated electronic load system for dynamic performance evaluation
Advanced safety system including gas leak detection and emergency shutdown
LabVIEW-based control software enabling automated and manual operation modes
Optimized for closed-cathode air-cooled fuel cell stack architectures
Description
Advanced 2kW-Class Air-Cooled Fuel Cell Stack Test System
The Air-Cooled Fuel Cell Stack Test System is a fully integrated evaluation platform specifically designed for closed-cathode air-cooled PEM fuel cell stacks.
It enables precise control and monitoring of all critical operating parameters including hydrogen supply, air flow rate, humidity conditions, and electrical load.
The system is engineered to support comprehensive stack evaluation from initial activation to long-term durability testing.
The platform incorporates a multi-gas supply architecture (Hydrogen/Air/Nitrogen), advanced sensing modules, and a high-performance electronic load, allowing accurate replication of real-world operating environments.
With a user-friendly LabVIEW-based control interface, the system provides both automated test sequences and manual operation flexibility, ensuring efficient test execution and data acquisition.
The system also integrates multiple safety layers including gas leak detection, abnormal operation response, and emergency shutdown, making it suitable for both R&D laboratories and industrial validation environments.
Key features
Closed-Cathode Stack Optimizatio
- Specifically designed for closed-cathode air-cooled PEM fuel cell stacks
- Supports internal air circulation and controlled airflow conditions
Precise Multi-Parameter Control
- Independent control of hydrogen, air, and nitrogen supply
- Adjustable humidity conditions (dry / humidified air)
- Dynamic load control via integrated electronic load system
Advanced Measurement & Monitoring
- Real-time monitoring of:
Stack voltage & current
Cell-level voltage (multi-channel)
Temperature (multi-point sensing)
Pressure & flow rate
Integrated Safety System
- Hydrogen leak detection sensors
- Emergency stop (E-stop) system
- Abnormal condition response (pressure, temperature, voltage)
- Safe ventilation design to prevent gas accumulation
Flexible Operation Modes
- Manual and automatic operation via software
- Programmable test sequences
- Easy-to-use LabVIEW-based interface
Structural & Mechanical Design
- Dedicated stack mounting structure
- Air cooling duct for stack thermal management
- Separation structure between operator and test zone
Technical Specifications
System Configuration
- System Size: ≤ 1300 × 1500 × 2300 mm
- Power Supply: AC 220V, 60Hz
- Max Current: 30A
Electronic Load
- Capacity: 5 kW
- Voltage: 600V
- Current: 160
Hydrogen Supply Line
- Tube Size / Material: 1/4” SUS Tube
- Pressure Range: 1 ± 0.2 bar.g
- Minimum Pressure: 0.5 bar.g
- Flow Rate: 0 ~ 50 SLPM (MFM)
- Measurements:
Flow rate
Main supply pressure
Stack inlet/outlet pressure & temperature
Air Supply Line
- Tube Size / Material: 3/4” SUS Tube
- Pressure Range: 0 ~ 0.5 bar.g
- Flow Rate: 0 ~ 200 SLPM (MFC)
- Humidification: Gas-to-Gas Membrane Humidifier
- Measurements:
Flow rate
Stack inlet/outlet pressure & temperature
Data Acquisition System
- Cell Voltage Channels: 8 channels (±60V, 12-bit)
- Temperature Channels: 16 channels
- Analog Input: 32 channels (±10V, 16-bit)
- Digital I/O:
32 outputs
16 I/O channels
Software
- LabVIEW-based control & monitoring system
- Real-time data visualization
- Automated test sequence capability
Communication
- MFM / MFC: RS-485
Nitrogen Supply Line
- Tube Size / Material: 1/2” SUS Tube
- Pressure: ≤ 1 bar.g
- Flow Rate: 0 ~ 200 SLPM (MFC)
- Measurement: Flow rate
Safety & Protection
- Hydrogen leak detection sensor
- Emergency shutdown system
- Over-pressure / over-temperature protection
- Voltage abnormality detection
- Communication failure protection
Mechanical & Auxiliary Components
- Stack mounting fixture (60-cell closed-cathode stack)
- Cooling air duct module
- Hydrogen purge valve module
- Gas connection ports (H₂ / Air / N₂)
- Voltage measurement harness
- Temperature sensors
- Industrial PC, monitor, keyboard, mouse
Application areas
Portable Power Systems
Mobile Backup Units
Remote Applications
Contact us
TerraLIX delivers customized fuel cell solutions backed by deep expertise in air-cooled systems and proven technical know-how. To explore how HYCUS N can support your energy needs, please fill out the RFQ or contact form on this product page.
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